Precision Carbide&HSS Component Manufacture
+86 13709654005
ivy@hg-jingmi.com
Mat'l:YXR3
Hardness:HRC58-60
Material Incoming Inspect:
§ Make sure the material hardness
§ Make sure the profile tolerance
§ Make sure the edge sharp before assembly
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Fine Blanking Tooling (Main Punch&Die) Standrad Process
Item | Process | Datum | DATA Standard | Fixture | Process Information | ||
1 | Mat'l | According the product size, using the hard materiel to manufacture, and arrangement the product shedule and confirm the material hardness. | |||||
2 | Milling | Sweep Edge | Reference Angle | pressplate | According the part material drawing to drill the threaded hole, and chamfer C1.5 | ||
3 | Punching | Sweep Edge | Reference Angle | pressplate | According the drawing to drill the hole for wire cutting process. | ||
4 | Wire Cutting | Sweep Edge | Reference Angle | pressplate | Firstly check the machine accuracy to wire cutting a material, after confirmation, then to manufacture, bore, profile roughness, and finish work bore and profile,boring tolerance is (+0/+0.005), profile is (-0/-0.005). Wire cutting is 0.002mm manufacture method to make sure the upper and lower both side are the same, in the mid. is indent 0.003. | ||
5 | Grinding | vice | Checking the wire cutting vertical, to manufacture the thickness according the drawing, make sure the end face with the wire cutting face perpendicularity is within 0.01, and grind the lint. | ||||
6 | WEDM | Bottom Hole | magnetic | Manufacture the thread hole | |||
7 | Bench Work | Deburr, carbonization zone, and prohibit chamfer. | |||||
8 | Inspect | Full check and remark the measured data |
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